Pasteurizer
One of the most important requirements for modern liquid food production is the ability to control the temperature of the products at every stage of the process. This is why heating and cooling are very common processes in food factories.
A "pasteurizer" is a device or system in which liquid food products (especially milk, fruit juices, beverages, etc.) are heat-treated to ensure that microorganisms are not harmed. In this process, the product is heated to a certain temperature (usually between 60-85°C) and kept at this temperature for a certain period of time. This process reduces the activity of pathogenic microorganisms and spoilage enzymes in the product, extending the shelf life of the product and increasing its safety.
Pasteurizers generally work as follows:
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The product is pumped into the pasteurization tank or pipes.
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The heating process takes place in these tubular or plate heat exchangers. The product is kept at a certain temperature and remains at this temperature for a certain period of time.
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The cooling process is then carried out and the product can be packaged or a different product is ready for production processes.
Pasteurizers play an important role in ensuring microbiological safety while preserving the natural taste and nutritional values of the products. Accurately controlling temperature and time is critical to ensuring the effectiveness and safety of the pasteurization process.
TORAY Fully Automatic Pasteurizers
Fully Automatic This term emphasizes the automatic process control and operation capabilities of the pasteurizer. The ability of the equipment to operate completely automatically ensures that operator intervention is minimal. Automatic systems usually precisely control process parameters such as temperature, pressure and time.
By pressing the Start Button; it takes the rinse water, performs sanitation, enters the regime itself, takes the product and pushes it; protects your product by minimizing the mixing of the pusher or the product with the pusher, makes a chip for itself after the product is finished and waits for another production in a clean state.
Smart pasteurizers are equipped with modern sensors, data processing technologies and automation software. In this way, it can continuously collect data during the process, optimize the process parameters and increase the operational efficiency. In addition, they can be equipped with advance warning systems for fault detection and maintenance requirements.
Pasteurization Process Pasteurization is the process of heating liquid foods to a certain temperature for a certain period of time to kill microorganisms to a large extent and then cooling them. This process helps preserve the nutritional value and flavor of the product while extending its shelf life. You can monitor the pasteurization of the product you want to pasteurize by specifying the regime temperatures according to the need.
Features and Advantages
- Precise Control: Precise control of parameters such as temperature, pressure and time.
- Efficiency: Provides energy and labor savings thanks to automatic operation and smart optimization features.
- Safety: Follows strict safety standards during the process and ensures operator safety.
- Traceability: Recording and tracing of process data improves quality control processes.
- Ease of Use: User-friendly interfaces and automated systems make the operation more efficient and faster.
Fully automatic smart pasteurizers are widely used technological solutions for the safe processing of milk and dairy products, juice, beverages and other liquid foods on an industrial scale. These equipment are critical to increasing reliability and quality in modern food production facilities.