Automation & Commissioning
The automation and commissioning process is vital to optimize the production processes of an industrial facility or factory, increase efficiency and make operations more controlled. Especially in complex production facilities such as dairy factories, the correct planning and implementation of these processes is of great importance. Here are the details of the automation and commissioning process:
Automation Process
PLC (Programmable Logic Controller) Systems Installation
- The basis of the automation process is PLC systems used to control production equipment. These systems process data from sensors and provide automatic control of machines and equipment.
- In food factories, equipment such as pasteurization units, homogenizers, liquid food pumps, tanks and filling machines usually work integrated with PLC systems.
SCADA (Supervisory Control and Data Acquisition) Systems Integration
- SCADA systems are used to monitor production processes, collect data, analyze plant performance and provide information to operators in real time.
- SCADA systems in food factories visualize process data on production lines, allowing operators to optimize and debug production processes.
Automation Software Development and Integration
- Automation software developed specifically for the needs of the factory integrates equipment in different sections of the facility and increases operational efficiency.
- These software are generally used in areas such as production planning, inventory management, quality control processes and maintenance management.
Commissioning Process
System Tests and Validations
- Installed automation systems and equipment are tested in accordance with business requirements. These tests aim to verify that the equipment is operating correctly and meets the specified performance criteria.
- During the commissioning process in the food factory, elements such as pasteurization processes, correct operation of liquid food pumps, and ensuring hygiene standards are tested in detail.
Operator Training and Creation of Guides
- Operator training required for the operation of the factory is organized. These trainings cover topics such as the use of automation systems, management of daily operations, maintenance procedures and safety protocols.
- In addition, manuals and reference documents are prepared for operators. These documents provide guidance on how to properly use and maintain the equipment.
Performance Monitoring and Improvement
- After the commissioning process, the performance of the facility is regularly monitored and analyzed. Data-based decisions are made to optimize production processes using data collection systems.
- During this process, continuous improvement efforts are made in line with goals such as reducing operating costs, increasing energy efficiency and improving production quality.
The automation and commissioning process are critical steps to increasing the efficiency of the food factory and ensuring reliable production. Meticulous planning and implementation of these processes ensures the successful and sustainable operation of the facility in the long term.